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理論+實操丨靈科工程師手把手教華耀輕松使用伺服超聲波焊接機！

返回列表 來源：发布日期： 2025.07.28

近日，靈科超聲波专业工程师团队抵达广东罗定，为重要客户——罗定华耀科技有限公司（以下简称“华耀科技”）开展了一场系统、深入的超声波焊接技术培训。

此次培訓圍繞華耀科技新采購的靈科L3000 Servo Ⅰ 展開，旨在幫助客戶工程師全面掌握設備操作與焊接工藝精髓，提升生産效率與産品品質。

未标题-1

對接需求，定制化培訓方案

华耀科技作为玩具行业知名企业，专业生产毛绒、电子、塑胶等各类玩具，产品远销欧美、日本等海外市场。因此，生产过程对精密性、稳定性和效率有着严苛的要求。选择靈科伺服超聲波焊接機，正是看中其高精度控制、稳定焊接效果和优异的自动化适配能力。
爲幫助華耀科技團隊快速上手並充分發揮設備潛能，靈科超聲波 高度重視本次培訓，特別派遣了經驗豐富的銷售工程師與應用工程師組成聯合服務小組，根據華耀科技的實際生産需求和産品特點，量身定制了涵蓋理論講解與實操演練的全面培訓方案。

深入淺出，夯實理論基礎

培訓伊始，靈科工程師從超聲波焊接的核心原理講起，清晰闡釋了超聲波能量如何通過換能器、變幅杆傳遞至焊頭，並在焊件接觸面産生摩擦熱實現分子層熔合的物理過程。讓華耀科技的工程師們不僅“知其然”，更“知其所以然”。

緊接著，課程聚焦于超聲波焊接的應用領域及關鍵工藝參數。工程師結合華耀科技的具體産品，詳細分析了材料兼容性、焊接結構設計、關鍵參數的選擇與優化對焊接質量的決定性影響。通過豐富的行業案例分享，拓寬了學員對超聲波焊接技術應用潛力的認知。

核心环节是对靈科伺服超聲波焊接機操作说明书的系统解读。
工程師逐項講解了設備的先進功能、人性化操作界面、安全操作規程、日常維護保養要點以及常見故障的排查與解決方法。重點突出了伺服系統的核心優勢：
*精密控制：伺服電機驅動，壓力、速度精確可控，焊接一致性極高。
*過程監控：實時監測焊接能量、距離、時間、壓力曲線，確保每個焊點質量可追溯。
*靈活模式：支持手動模式、時間模式、能量模式、絕對形成模式、超聲波停振模式等多種焊接模式，適應複雜工藝需求。

*智能反饋：故障自我檢測，可檢視機身各項開關功能。

手把手指導，實戰演練見真章

紙上得來終覺淺，絕知此事要躬行。理論講解後，培訓迅速進入備受期待的實操環節。
在靈科工程师的手把手指导下，华耀科技的工程师们亲自操作靈科伺服超聲波焊接機：
01設備基礎操作
設備基礎操作：熟悉開機、參數設置、程序調用與存儲、緊急停止等。
02焊接參數調試
針對華耀提供的實際樣品，學員們在工程師指導下，嘗試調整焊接壓力、觸發壓力、振幅、焊接時間等參數，觀察不同參數組合對焊接效果的影響。
03焊接過程分析
利用设备自带的实时监控功能，学员们学习如何判断焊接状态的稳定性和质量优劣，理解L3000 Servo Ⅰ带来的可视化优势。
04焊頭安裝與調模
學習安全規範的焊頭安裝、調模方法，確保能量高效傳遞。
05常見問題處理
模擬焊接不良情況，在工程師指導下分析原因並調整參數或檢查工裝夾具，提升問題解決能力。
實操现场互动频繁，气氛热烈。华耀科技的工程师们积极提问，靈科工程师耐心解答，并结合具体问题分享了大量实用技巧和行业经验。

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客戶認可，攜手共進

培训结束后，华耀科技的参训人员对靈科超聲波的专业培训给予了高度评价：“靈科工程师的讲解非常系统且实用，理论结合實操，让我们团队在短时间内对伺服超声波焊接技术和设备操作有了质的飞跃。特别是针对我们产品的调试指导，非常到位，解决了我们实际应用中的疑惑，对后续提升我们产品的焊接质量和生产效率充满信心！”

此次培训的成功举办，不仅有效提升了客户的技术能力和设备使用水平，也进一步深化了靈科超聲波与罗定华耀科技有限公司的合作伙伴关系。

靈科始终坚信，销售只是起点，服务永无止境。为客户提供先进的设备仅仅是第一步，专业、及时、深度的技術支持与知识传递，才是帮助客户实现价值最大化、赢得市场的关键。

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靈科超聲波：不止于设备，更提供焊接解决方案
靈科超聲波致力于成为客户最可靠的超声波焊接合作伙伴。我们不仅提供伺服超聲波焊接機、旋轉摩擦焊接機、激光焊接设备等高性能产品，更注重提供：
√專業的應用開發支持
√完善的售前、售中、售後服務
√定制化的技術培訓

√持續的工藝優化建議

选择靈科，选择专业，选择成功！

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