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設備技巧

認識定位旋熔機

小伙伴们最近又蒙圈了，只知道圆型塑胶産品是用旋轉摩擦焊接機（簡稱：旋熔機）焊接的，卻不知旋熔機竟然还分定位和非定位的，那到底什么是定位旋熔機，它又能给我们带来哪些便利呢？

今天靈科超聲波與夥伴們一起來探討這個話題！

一、定位旋轉摩擦焊接機的原理

旋熔機分为定位旋熔焊接机、非定位旋熔焊接机，常称为定位旋熔焊接机、旋熔焊接机、旋熔機、濾芯焊接機、热熔机、圆筒焊接机、塑胶旋熔焊接机、圆形産品焊接机、圆形工件焊接机。旋轉摩擦焊接機适用于不易超声波焊接熔接的塑胶，且韧性较高之圆形産品如：脱水容器、汽机车滤油杯、喷水接头、热水瓶气胆、保温杯、球状玩具、油漆筒、保温锅、水过滤心、浮标、喷水接头、球状玩具等，必须水密、气密的産品焊接。

旋轉摩擦焊接機，是通过旋熔機将塑胶工件高速旋转，使塑胶相互所产生摩擦热力，使塑胶接触面产生熔解。在旋熔機外在压力、旋熔機的驱动下使塑胶工件高速旋转熔为一体，而定位旋熔機是在设定旋熔機旋转时间，瞬间停在设定的位置上，成为永久性的熔合。定位旋熔機、非定位旋熔機都是通过马达带动工装胶件高速旋转，使塑胶与塑胶接触面旋转摩擦生热，达到塑胶産品的熔点，再在旋熔機的压力的下将塑胶産品熔接好。

旋轉摩擦焊接機主要是熔接球型塑胶産品、圆形透明塑胶産品、水管接頭旋轉焊接。

灵科定位旋轉摩擦焊接機

二、定位旋轉摩擦焊接機的特点

1、定位旋熔機采用进口侍服电机驱动，运作平稳准确，可选配人机界面作为操作系统。旋熔機的旋转圈数和旋转角度可任意设定，旋转精度极高，可根据工件大小更换不同旋转机模具，活动锁模方式操作方便快捷，使用简单方便，工作安全可靠。

2、定位旋熔機可根据塑胶産品需要任意设定停止位置，使塑胶産品达到定位熔接。旋熔機适合胶件相对旋转摩擦发热后塑胶熔接。特别适合于需要准确对位的两个圆形胶件的相互熔接。针对难以应用超声波塑胶熔机熔接的圆形热可塑性産品。借高速旋转摩擦生热原理，使塑胶表面熔化而达到熔接的效果。

3、旋转圈数、压力，可调为半自动或全自动生产。针对不易以热熔、不易超声波熔接的PE、PP，尼龙、PET等，圆形或管状的塑胶工件的旋熔焊接。高速旋转与旋熔機加压运动，使旋熔機上下工件於极短时间内达到熔解结合。并使得塑胶工件结后有水密、气密效果。

三、适用産品

脱水容器，汽机车滤油杯，喷水接头，热水瓶气胆，保温杯，球状玩具，油漆筒，保温锅，过滤芯，浮标等。适用于量多、小型之PE、PP、尼龙、PET等圆管状物或滤芯，如保温杯、滤油杯、化油器、热水瓶气胆、喷水接头等须水密、气密的産品。

技術參數

旋轉摩擦焊接機参数

超聲波自動轉盤機功能介紹

灵科旋熔機焊接适用于哪些産品？

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