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維護介紹

如何維修RINCO超聲波焊接機焊頭斷裂故障

在LED燈罩、汽車尾燈等塑料件的制造中，超聲波焊接機堪稱“效率擔當”——它通過高頻振動讓塑料瞬間熔合，不僅焊接速度快、密封性好，還避免了膠水汙染，是許多工廠提升産能的“秘密武器”。但若長期高強度使用，焊頭可能會出現疲勞斷裂，影響生産。

焊头一旦断裂，会导致焊接不良、産品报废率上升。更头疼的是，焊头属于精密部件，自行更换不仅成本高，还可能因操作不当加速设备损耗。如果您的 RINCO超聲波焊接機 遇到这种情况，可联系灵科超聲波提供专业维修服务，帮您快速恢复生产。

灵科超聲波组装流水线

那麽，焊頭爲何會“累壞”？主要有三方面原因：

其一，材料疲勞。焊頭長期承受高頻振動，金屬內部晶格逐漸變形，就像反複彎曲的鐵絲最終會斷；

其二，使用強度超標。部分工廠爲趕工期讓設備24小時運轉，焊頭得不到“休息”，應力集中無法緩解；

其三，維護缺失。未定期檢查焊頭表面磨損、未調整振動幅度，都會加速疲勞。此外，若焊頭設計時未匹配具體工件（如燈罩厚度、材質），受力不均也會縮短壽命。

灵科超聲波维修服务流程

第一步：客戶可撥打電話或視頻，描述RINCO 超聲波 焊接設備故障現象，工程師會初步判斷可能原因；

第二步：工程師攜帶專業工具上門，精准定位設備問題；

第三步，出具詳細檢測報告，明確問題；

第四步：根據客戶的需求制定維修方案，優先選擇性價比高的處理方式；

第五步：RINCO超聲波维修完成后，工程师反复调试设备，确保设备功能恢复正常；最后，客户验收设备运行状态，满意后再付款。

設備是生産的“左膀右臂”，焊头虽小却关乎全局。了解疲劳断裂的原因，做好日常维护，您的超聲波焊接機定能稳定“发力”，为灯罩生产保驾护航。

灵科超聲波 是国内首家掌握伺服控制压力超聲波焊接技术的企业，技术实力雄厚，更是全球超聲波焊接設備的销量冠军，在該行業擁有32年的經驗，其專業的技術團隊具備多年的研發設計和維修經驗，如果您有RINCO 超聲波焊接機設備需要維修可在線咨詢，更多詳細內容講解可進入公司官網： / ，在線咨詢，我們很樂意爲您服務！

如何解决必能信超聲波焊接機升降故障

Schunk超聲波焊接機参数储存失败别慌，这样检查！

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