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超聲波水口振落機：塑料制品後處理的革新解決方案

什麽是超聲波水口振落機？

超聲波水口振落機 是一种利用高频超聲波振动原理，专门用于去除塑料制品浇口和水口的自动化设备。在塑料注塑成型过程中，浇口和水口是连接産品与流道系统的必要部分，传统去除方式多采用人工修剪或机械切割，不仅效率低下，还容易造成産品损伤或毛边。而超聲波水口振落技术通过精确控制的高频振动，能够在不接触産品主体的情况下，干净利落地去除多余部分，实现无痕处理。

水口机改

超聲波振落技術的工作原理

超聲波水口振落機的核心在于其超聲波发生器，它能将市电转换为电能。这种高频电能通过换能器转换为机械振动，再经由调幅器传递至专用治具。当治具接触塑料制品的水口部位时，高频振动会在分子层面产生摩擦热，瞬间软化塑料，同时机械振动产生的剪切力使水口在预设位置整齐断裂。

這一過程通常在0.1-5秒内完成，速度远超传统方法。由于能量集中在极小区域，对産品主体几乎不产生热影响，避免了变形或变色问题。设备还配备压力传感器和位移监控系统，确保每次操作的一致性和精确度。

超聲波振落的行業應用优势

在汽车配件、电子外壳、医疗器械等高精度塑料件生产中，超聲波水口振落技术展现出显著优势。首先，它解决了传统剪切方式导致的应力集中问题，提高了産品结构完整性。其次，处理后的切口平滑无毛刺，减少了后续打磨工序。更重要的是，该技术实现了自动化处理，单机每小时可完成上千件産品的处理，大幅提升生产效率。

对比激光切割或热刀处理，超聲波方式能耗更低，设备维护简单，且不产生有害烟雾。对于玻纤增强等特殊材料，超聲波振落能避免纤维外露，保持切口美观。此外，设备可灵活适配不同産品形状，只需更换治具即可快速切换生产型号。

選擇靈科超聲波的專業解決方案

作为超聲波技术领域的专业制造商，靈科超聲波推出的水口振落机系品质稳定，功能强大，配置可视门，便于实时观察産品振落情况 ,安全性高；符合國際 CE、 FCC 認證標准；安裝進口壓電陶瓷換能器,輸出強勁穩定；品質一致性高 , 硬質熱性塑料+锌合金産品水口分离；光栅控制启停发波 ,操作簡單, 无需调整超聲波振落时间；带吹风冷却风扇 ,提高産品的脆性,更方便振落。

我们的工程团队可提供从设备选型、治具设计到工艺验证的全流程服务，确保每位客户获得最佳解決方案。選擇靈科 超聲波，不仅是選擇一台设备，更是選擇塑料后处理领域的专业伙伴。让我们用卓越技术，为您的産品质量和生产效率保驾护航。

保护膜自动卷膜机：超聲波焊接的完美搭档

超聲波金属焊接机：高效、精密的金属连接技术

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