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超聲波焊接原理

“超聲波模具”在制作過程中應該要注意的幾個要點

超聲波模具会被很多传统的制造业利用，但并非所有制造商都知道制作超聲波模具的注意事项。接下来，靈科超聲波带大家了解一些关于超聲波模具在制作過程中應該要注意的幾個要點。
1、首先要明确産品的一些焊接要求。超聲波模具能够生产比较简单的或者复杂的轮廓，包括焊接、卷边、铆接、密封、分离、切割、压花、冲压、清洁、筛分等，这些与超聲波模具的使用周期、磨损率有关，同时还要分析産品的材质、形状尺寸、防水等要求，再根据産品的焊接要求选择合适的超聲波模具材质和制作方案。

2、超聲波模具制作前，还需要确定模具的形状尺寸，进行表面处理，制作各种轮廓的形状。找到合适的焊接方法，确定超聲波模具的功率、功能，考虑使用超聲波模具的效果是否能实现一次性理想的焊接産品等其他情况，重视方案的制定，去测试方案，找到稳定性强的焊接解決方案。

3、如果産品的材料是常见的材料，超聲波模具也可以用普通的材料制作，不要太贵。例如一般的超聲波模具使用的材料是铝、钢、钛，这些材料可以根据需要进行热处理和特殊涂层，模具材料与模具的振幅、超声波波动能导线的方式、尺寸和部分、不同的塑料组合时，必须考虑如何设计接触面。

靈科超聲波源于1993年，一直致力于高性能的超聲波塑焊設備研發、制造，廣泛運用在塑料、無紡布、包裝、打印耗材、醫療、電子電器、汽車等多個領域，爲客戶供應珠海超聲波、東莞超聲波焊接機、中山超聲波塑焊機、陽江超音波設備清洗機等、根據廠家需求定制非標設備。

“超聲波焊頭模具”設計的基本知識（一）

靈科超聲波带您了解什么是“超声波振动切削”（二）

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